Analyze

Description

Analyzing the current Processes, Activities and Tasks of the Improvement effort, leads to:
a better understanding of how the identified process is interlinked with other processes.
a clearer understanding of how the process currently works.
whether or not the Tasks are value added.
where there are breakdowns and disconnects.During the Analyze stage, two tools will be used:
1) The As-Is Worksheet – used to capture and document the process, activities, and tasks. Additionally, value-added tasks will be identified in the worksheet as well as breakdowns and disconnects.
2) FrameTec Problem Solving – used to capture performance measures and inter-process linkages.Help: Prior to working with the team on the following tasks, prepare a straw proposal of the process to be improved. If possible, prior to meeting, interview people individually to document and gain understanding of the process, activities, tasks and responsibilities associated with the process.

Process Flow Diagram

In this diagram the Team meets to understand the existing process, what is/is not working, what is disconnected with other processes and performance in terms of quality, cost and time.

Procedures

Purpose

The goal!

To understand the processes targeted for improvement by defining the current work Process and / or Sub-Process.

Why do it?

Process analysis :

  • Provides shared process knowledge
  • Helps to avert mistakes
  • Handles system constraints
  • Builds on what works
  • Gains consensus from the stakeholders involved

What to do:

Clarify the scope and purpose of each Process as it relates to the collective group involved in the improvement event.

Identify the primary contacts involved in this process that can be used to bring understanding to the team.

Capture terms & definitions that are used in the process to improve team understanding.

Decision:
1) Is each Process to be improved clearly defined?
2) Is the scope of the Process defined?

Responsibility

  • Team Leader
  • Team Facilitator
  • Team Members
  • Team Sponsors

Before you begin

Agreement on the Team Charter and Team Workplan have been reached

Procedure
Step Action
1 If the Team Charter is not open, do so at this time.
2 Scroll to the Team Scope section.
3 Click As-Is Worksheet Template in Tools below.

 

Result: A new worksheet for capturing and documenting the process opens.

4 Complete all fields in rows 1 – 6 with the appropriate information.
5 Click the Sub-Process Purpose and Scope text box, type Purpose:, and then type the purpose statement.  Once purpose statement is complete, go back and bold Purpose:.
6 Press ALT + TAB to the Team Charter document and copy the text under the Team Scope section.

 

Important: If you need further instructions on how to copy and paste, go to the next procedure, Copying and Pasting Ideas.

7 Press ALT + TAB to the As-Is Worksheet, click the Sub-Process Purpose and Scopetext box, place the cursor after the last period of the purpose statement, type Scope:,and paste.  Once scope statement has been pasted, go back and bold Scope:.

 

Important: If you need further instructions on how to copy and paste, go to the next procedure, Copying and Pasting Ideas.

8 Under the column titles Term and Definition, type the definitions of terms directly related to this Process.

 

Important: Be certain to include acronyms and other terms that might cause confusion for the end user.

 

 

Help: Click Understand Existing Processes Example in Tools below to view a completed example of all the procedure steps.

Copying and Pasting Ideas

Step Action
1  To copy, highlight the text and press CTRL + C.
2 To paste, place the cursor into the correct cell and press CTRL + V.

 

 

Tools/Resources
Process Improvement Team Charter
Understand Existing Processes Example
As-Is Worksheet Template

Purpose

The goal!

1) To understand the current work Activities in preparation for:

Identifying solutions

Benchmarking

Integrating best practices

2) To describe in 7 plus or minus 2 statements “what activities” occur to complete the mission of the process.

Help: It is sometimes best to think in terms of outputs.

Why do it?

Activity analysis:

Provides shared process knowledge

Helps to avert mistakes

Handles system constraints

Builds on what works

Gains consensus from the stakeholders involved

What to do:

Capture and gain agreement on the existing Activities or deliverables for the identified process. The Activities should be in chronological or a logical order once identified.

Decision:

1) Is each Activity in the existing process clearly defined?

2) Are the Activities in chronological order?

Responsibility

Team Leader

Team Facilitator

Team Members

Before you begin

Complete Documenting Existing Process details in As-Is Worksheet

Procedure

Step Action
1 If the As-Is Worksheet is not open, do so at this time.
2 Click Process Worksheet tab at bottom of excel spreadsheet.
3 Under column A, titled Activity, type all applicable activities that are included in the scope of the process.

 

 

Help: Click Understand Existing Activities Example in Tools below to view a completed example of all the procedure steps.

Tools/Resources
As-Is Worksheet
Understand Existing Activities Example

Purpose

The goal!

To capture and define the current work Tasks in preparation for:

Identifying recommendations

Benchmarking

Integrating best practices

Why do it?

Task analysis provides:

Shared process knowledge

Helps to avert mistakes

Handles system constraints

Builds on what works

Gains consensus from the stakeholders involved

What to do:

Tasks are individual units of work. The team should decide:

Who is responsible (by job title) for the Task

What department they are in

Decision:
1) Is each Task clearly defined?
2) Are Tasks sequenced in chronological order?

Help: When you cannot apply the chunking principal (7 plus or minus 2) to the number of tasks assigned to an activity, you should consider either combining or breaking out additional activities for the sub-process.

Responsibility

Team Leader

Team Facilitator

Team Members

Before you begin

Gain agreement on Process and chronological order of all Activities

Procedure

Required Procedures

Based on the team Decision above, complete the following procedures:

  • 1) Identifying task descriptions
  • 2) Identifying task responsibilities

Procedure 1 – Identifying task descriptions

Follow these steps to develop a description for each task of an activity:

Step Action
1 If the As-Is Worksheet is not open, do so at this time.
2 Click the row directly below the activity you wish to begin listing Tasks for and insert a row.

 

Important: If you do not know how to insert a row in Excel, refer to Inserting a rowprocedure below.

3 In the row you just created, under column B, titled Task, type a short description of the first Task that relates to that activity.
4 Click the row directly below the Task you just entered and insert another row.
5 Under the last entered Task description, in the same column, type the description of the next Task.
6 Repeat steps 4 – 5 until all relevant Tasks have been identified for the activity.
7 Repeat steps 1 – 6 for all activities listed for the process.

 

 

Help: Click Understand Existing Tasks Example 1 in Tools below to view a completed example of procedure 1.

Procedure 2 – Identifying task responsiblities

Follow these steps to identify the responsible department and job title for each task of an activity:

Step Action
1  Press ALT + TAB to the As-Is Worksheet.
2 Click the “+” grouping symbol above column H to view the Responsibilities detail section of the worksheet.
3 For each task listed under each activity, type the Department name and Job Titleunder the applicable column heading adjacent to the appropriate task.
4 Repeat step 3 until all departments and job titles of identified tasks have been identified.
5 Group the task descriptions to each activity.

 

Reason: Grouping the activity and it”s tasks together helps organize the information for future use.

Important: If you do not know how to group data in Excel, refer to Grouping dataprocedure below.

 

 

Help: Click Understand Existing Tasks Example 2 in Tools below to view a completed example of procedure 2.

Inserting a row

Step Action
1 Click the numbered cell in the row immediately below where you want the new row.
2 From the Excel menu bar, select Insert, Rows.

 

Result: A blank row is inserted above the cell row you just had highlighted.

 

 

Grouping data

Step Action
1 For each activity, click the row containing the first task under the activity you want to group, press SHIFT, and then drag your mouse to the row containing the last task of the activity.
2 From the Excel menu bar, select Data, Group and Outline, Group.

 

Result: The “-“ group symbol appears at the left of the cell range that you highlighted.

 

 

 

Tools/Resources
As-Is Worksheet
Understand Existing Tasks Example 1
Understand Existing Tasks Example 2

Purpose

The goal!

To understand the nature of the Tasks, whether they add Value to the Activity or not.

Why do it?

Value Added Task Analysis captures the Process Team’s perspective, as well as provides immediate observation on potential opportunities for improvement.

What to do:

Once the Tasks and the details are identified for all Activities in the Process, ask the team to quickly run through the list of tasks and select from the drop down list whether the task is Value Added or Non-Value Added.

Decision:

1) Is each Task’s Value Added indicator assigned?

2) Are there any immediate incremental improvements we can make today that simplify and/or reduce effort in performing the task?

Responsibility

eam Leader

Team Facilitator

Team Members

Before you begin

Complete listing of tasks under each activity in As-Is Worksheet.

Review presentation on Value Added Analysis.

 

Procedure
 

Step Action
1  If the As-Is Worksheet is not open, do so at this time.
2 For each task listed under each activity, use the drop down list to select the Value Added Indicator for the task.

Help: Click Understand Value Added Tasks Example in Tools below to view a completed example that illustrates the procedure steps.

 

Tools/Resources
As-Is Worksheet
Excel
Power PointUnderstand Value Added Tasks Example
Value Added Analysis Presentation
Value Added /Non Value Added Characteristics Sheet

Purpose

The goal!

To identify the Activity Breakdowns/Disconnects by defining the Existing Activity Situation.

Why do it?

Breakdown / Disconnect analysis provides:

Shared process knowledge

Helps to identify opportunities for improvement

Builds consensus from the stakeholders involved that change is needed

What to do:

Once the Activities have been identified, the next step is to identify and categorize breakdowns and/or disconnects. Reviewing the Change LevelsPresentation in Tools below will provide background information for understanding the categories of change and assistance in the categorization of breakdowns and disconnects.

Decision:

1) Are the nature of the Breakdowns and Disconnects understood and accurately documented?

2) Is there agreement on the identified Breakdowns / Disconnects?

3) Are the number of breakdowns and disconnects overwhelming the team? If so, use a pivot table in the As-Is Worksheet and calculate the percentages of breakdowns by category to determine which area to focus on during the Root Cause analysis in the Identify activity.

Responsibility

Team Leader

Team Facilitator

Team Members

Before you begin

Existing Activities are chronologically documented in an As-Is Worksheet.

Procedure
 

Step Action
1 If the As-Is Worksheet is not open, do so at this time.
2 Click the “+” grouping symbol above column AA to view the Breakdowns and Disconnects detail section of the worksheet.
3 For each Task, under column Y, type any Breakdowns and Disconnects that apply.
4 For each breakdown and disconnect identified, under column Z, click the drop down list and select the applicable B’s & D’s Category that the breakdown/disconnect is caused by.

Help: Click Understand Activity Breakdowns and Disconnects Example in Tools below to view a completed example that illustrates the procedure steps.

Tools/Resources
As-Is Worksheet
Understand Activity Breakdowns and Disconnects Example
Change Levels

Purpose

The goal!

To understand the process inter-linkages and to show how the key process is interrelated with other processes.

Why do it?

The key process under investigation may be so connected and/or interrelated with one or more other processes that they or some combination of processes become the scope for further inquiry.

What to do:

Before starting the design of the Should-Be process, it is important to understand the linkages between the processes being improved and those that will not be changed to avoid sub-optimization. Therefore, identify all existing linkages between defined processes.

Decision:

Have all linkages between the processes been identified?

Responsibility

Team Leader

Team Facilitator

Team Members

Before you begin

Process, Activities, and Tasks are documented and in chronological order.

 

Procedure
 

Step Action
1 If the As-Is Worksheet is not open, do so at this time.
2 Click Inter Process Linkages tab at the bottom of the worksheet.

Result: The Inter Process Linkages tool appears with your sub-process title already entered in cell C1.

3 Under column A, type any inbound processes that are linked to the process you are working on.
4 Under column E, type any outbound processes that are linked to the process you are working on.
5 Under column B, type any inbound breakdowns and disconnects that are related to the identified inbound inter process linkages.
6 Under column D, type any outbound breakdowns and disconnects that are related to the identified outbound inter process linkages.

Help: Click Understand Inter-Process Linkages Example in Tools below to view a completed example of the procedure steps.

 

Tools/Resources
As-Is Worksheet
Understand Inter-Process Linkages Example

Purpose

The goal!

To identify process improvement indicators.

Why do it?

Having a deep understanding of the decomposition of the process allows rapid diagnosis of what needs to be improved and the level of change necessary.

Example: People, Technology and / or Process

What to do:

Identify areas for incremental improvement by conducting any necessary studies and/or analysis.

Decision:

Do we understand enough about all facets of the process to begin defining the improvement?

If your process has been documented and improved recently and there is need to further improve but you don’t know where to begin, perform an Internal or External Benchmark study.

If your process is time sensitive to meeting customer expectations, perform a Cycle-Time Metrics Analysis (under column V in As-Is Worksheet).

If you are unclear of the cost basis of your process, perform an Activity Based Costing Analysis (under column AE in As-Is Worksheet).

If you have complaints from people receiving the output of your process, perform a Quality Analysis (These issues should surface during the Inter-Process Linkages discussion).

Responsibility

Team Leader

Team Facilitator

Team Members

Resource Owner(s)

Executive Committee

Before you begin

Value Added Analysis, Breakdowns / Disconnects are identified, and Inter-Process Linkages are complete.

Decide which analysis tool should be used to asses the current process performance.

Procedure

Required Procedures

Based on the team Decision above, complete one or all of the following procedures:

  • 1) Internal or external benchmark study
  • 2) Cycle-time metrics analysis
  • 3) Activity based costing analysis
  • 4) Quality analysis

Procedure 1 – Conducting an internal or external benchmark study

Follow these steps to complete an internal or external benchmark study:

Procedure 2 – Performing cycle time metrics analysis

Follow these steps to identify the task frequency, batch size, time required, and time measurement aspects necessary to perform the analysis:

Step Action
1 If the As-Is Worksheet is not open, do so at this time.
2 Click the “+” grouping symbol above column L to view the Cycle Time Metrics detail section of the worksheet.
3 For each task listed under each activity, use the drop down list to select the Frequencyof the task.
4 For each task listed under each activity, type the Typical Batch Size of the task.
5 For each task listed under each activity, type the Estimated Time Required to complete the task.
6 For each task listed under each activity, use the drop down list to select the appropriateTime Measurement for the task.

Help: Click Understand Current Performance – Cycle Time Metrics Analysis in Tools below to view a completed example of procedure 2.

Procedure 3 – Performing activity based costing analysis

Follow these steps to complete the aspects necessary to perform the analysis:

Step Action
1  Press ALT + TAB to the As-Is Worksheet.
2 Click the “+” grouping symbol above column U to view the Activity Based Costing Analysis detail section of the worksheet.
3 For each activity listed, type the Number of people associated with performing the activity.
4 For each activity listed, under Duration, type the percentage of time it takes to perform the activity.
5 For each activity listed, under F.T.E, type the Full Time Equivalent associated withperforming the activity.
6 For each activity listed, calculate the Average Labor Rate of all people who perform the activity.
7 For each activity listed, calculate the Average Labor Cost.
8 For each activity listed, calculate the Direct Activity Cost.
9 For each activity listed, type any Other Infrastructure Costs.
10 For each activity listed, using the documented data, calculate the total Activity Cost to the company.

Help: Click Understand Current Performance – Cycle Time Metrics in Tools below to view a completed example of procedure 3.

Procedure 4 – Performing a quality analysis

Follow these steps to test the output of your process through a quality analysis:

Tools/Resources
As-Is Worksheet
Understand Current Performance – Activity Based Costing Analysis
ABC Analysis Training
Understand Current Performance – Cycle Time Metrics Analysis

Purpose

The goal!

Get participants to understand how to identify the root causes of problems, prioritize some recommendations and develop standardization and success criteria, prior to beginning the Identify activity.

Why do it?

This activity helps to organize the team and prepare them for the coming identification work.

What to do:

Using the Identify training module as a basis for educating the Process Improvement Team:

Modify the training Agenda.

Prepare to educate the team on the procedures and tools of the Identify activity.

Using the process scope section of the Team Charter, select a section of process work to demonstrate what needs to be done and how to do it.

Decision:
1) Does the team understand how to implement the procedures and tools in the Identify activity?
2) Does the team have an example specific enough to the process scope for them to continue through the identify activity for the remaining processes?

Thoughts to convey:

“In the next activity, we will identify what needs to be improved and we will see some measurement devices and success criteria.”

“Quite often, Root Causes of problems are only identified after a fair amount of examination and questioning.”

“After prioritizing the recommended solutions, some will be recognized as ‘quick fixes’. These are solutions that can be implemented quickly, don’t cost much, and can result in immediate positive results.”

Before you begin

All Analyze tasks are complete

 

Procedure
 

Step Action
1 From the top navigation menu, select Identify and from the side navigation menu, select Process.
2 Review the process elements shown in the flowchart.

Help: For further Identify training assistance, see Identify training module via the Training side navigation selection.

 

 

Links
Identify Presentation
Identify Training Agenda Template

 

Roles and Responsibilities

Roles
General Responsibilities
Leader The Team Leader provides the necessary support and guidance that will enable the team to progress successfully through the process improvement tasks and achieve the desired end results.

 

  • Provides content direction throughout the improvement effort to keep the team focused, on track, and continuously moving forward to achieve process improvement
  • Sets each session up for success (50% of the session’s success results from up front planning)
  • Creates a safe environment for participation
Facilitator
  • Focus the design team on deliverables
  • Prepare an “AS IS” strawmap and collect, record and summarize process information
  • Plan and conduct the startup meeting, interviews, ”AS IS” and analysis sessions
Member
  • Participate in “AS IS” interviews
  • Confirm & identify process activities/tasks, inputs, outputs, problems/issues, and appropriate baseline measures
  • Determine root causes & prioritize solutions
  • Develop “Should Process” design criteria and identify linkages to other processes
Process Owner
  • Ensure attendance & access to interviewees & establish group operating agreements
  • Ensure availability of project support
Resource Owner
  • Demonstrate commitment and support
  • Nominate interview candidates; validate and confirm project goals and timelines
  • Establish organizational communication requirements
Process Council
  • Review and monitor progress
  • Evaluate the value of the improvement recommendations. Compares this value against major business criteria, & makes a decision to proceed with the changes